Automotion Components Swivel Lifting Rings
What Is
P4002 - P4048
Our swivel lifting rings fully comply with the EC directive 2006/42/EC. They are CE marked and are supplied with a Report of Thorough Examination (ROTE) and a Declaration of Conformity (DOC) is available on request. There is a 100% check on anti-cracking, a proof load test of 2.5 x load limit and a safety factor of 5 on most parts. Each ring is individually marked to ensure full product traceability.
The Swivel Lifting Rings come in three main form - depending on the number of axis required to swivel. The most popular type is the double swivel rings.
Single Swivel
Threads M8 – M48
Loads 0,3 tons to 15 tons
Double Swivel
Threads M4 – M100
Loads 0,05 tons to 50 tons
Triple Swivel
Threads M8 – M56
Loads 0,3 tons to 22 tons
Installation
Swivel lifting rings operating instructions.
Please follow these instructions carefully.
- Ensure all lifting bolts are CE marked.
- Ensure they are handled by qualified personnel.
- Refer to the operating instructions particularly with regards to product selection, any possibility of the load swiveling, the effect of lifting angles on the load capacity (see relevant tables), etc.
- Never allow any personnel underneath a suspended load.
- Always heed the load rating of the lifting bolt.
- Always perform a visual inspection of the lifting rings prior to use. Checking for any damage to thread and/or swivelling system. Check for wear or corrosion, signs of stress or bending. Check CE mark and load rating.
- Ensure a yearly full service inspection is performed.
- Always ensure the full bottom face of the lifting bolts is in contact with a smooth, square surface.
- Ensure bolt is tightened to the correct torque.
- Ensure full and unrestricted movement of the lifting ring in all directions.
- Before each lift ensure the correct orientation of the shackle in the lift direction.
- Avoid using our standard steel lifting rings in corrosive environments eg sandy, chemical, acid, moisture etc. In this case consider using our stainless steel lifting rings.
- Note the thread length requirements:
- 1 x thread diameter for steel (ST37 min.).
- 1.25 x thread diameter for cast iron.
- 2 x thread diameter for aluminum.
- 2.5 x thread diameter for other light metals.
- If fixing into low resistance material it is better to allow for a bigger diameter thread to compensate for the lower material resistance.
Note: The full thread must be engaged. Longer thread lengths can be supplied on request or a bolt and washer/nut combination can be used.
Features
Temperature extremes
| -40°C to -20°C | Load rating reduces by 20%. |
| +200°C to +300°C | Load rating reduces by 10%. |
| +300°C to +400°C | Load rating reduces by 25%. |
P4020
Threads M8 – M30
Loads 0,3 tons to 3 tons.
P4022
Threads M30 – M45
Loads 3,5 tons to 6 tons.
Product marking
Compliant with 2006/42/EC, and with individual date of manufacture and batch number.
Installation Information
Never use an oversized hook or other lifting device which will pry or tend to open the “U“ shaped bar on center pull hoist rings.
Lifting angles
After installation, check the hoist ring to be sure it swivels and pivots freely in all directions. The side of the ring must not
contact anything.
Steel
Stainless (316L)
Always ensure full thread engagement when installing hoist rings. Also ensure face is flush.
General Guidance
Product Description
The following instructions apply to all swivel lifting rings manufactured or supplied by Automotion Components. These rings are listed and described in our technical catalogue. Only the offi cial Automotion Components catalogue can be used as a benchmark.
Quality Certification
All swivel lifting rings are manufactured in accordance with European standard EN 1677-1 and machinery directive 2006/42/CE. All products are supplied with a Report of Thorough Examination (ROTE), checked for anti-cracking and proof of load test (WLL x 2.5) according to current European standards. A safety factor of 5 is applicable to most products (see Automotion Components catalogue). Optional certification by an external certification company is available, at extra cost.
This declaration is void if any unapproved alterations are made to the rings or if the equipment is not used as specified in the operating instructions.
Maximum Traceability Guaranteed
Individual tracking code on each ring. Manufacturing marking on each ring.
Use Terms
These products should only be used by competent personnel who are familiar with their use, who have been trained in accordance with current European standards. Personnel should not operate under suspended loads and should avoid actions which give rise to shocks, tugs or vibrations. Operators should not be distracted or put in danger in the handling area. The engraved WLL on these products must be adhered to at all times. The thread (diameter/length) must be applicable to the material in which it will be fitted. The following values should be adhered to:
- 1 x for steel (ST37 minimum)
- 1.25 x for cast-iron
- 2 x for aluminium
- 2.5 x for light metals
When fastening in low resistance material allow a bigger thread diameter to compensate for lower resistance. The tap used must be to current European standards and long enough to accommodate the full length of the bolt. Material developed for temperature between -20°C and +200°C:
- From -40°C to -20°C loss of 20% of WLL
- From +200°C to +300°C loss of 10% of WLL
- From +300°C to +400°C loss of 25% of WLL
Avoid using in corrosive areas or ones that contain; sand, chemical, acid, moisture... (Contact us for stainless steel rings solution). Using swivel lifting rings at an angle generates WLL reduced coefficients. Please use the lifting angles table in the technical catalogue to calculate the coefficients. For any size not shown in the lifting angles table, please contact the technical team at Automotion Components.
Ring Fastening
Bolts must be tightened to the correct torque as recommended in the Automotion Components catalogue. Ensure that the whole ring flange is in contact with the piece to be lifted. For single use without rotation it is suffi cient to tighten with a wrench/allen key to ensure full contact between the ring base and the lifted item. Check the tightness before each use. Ensure maximum torque as recommended in the Automotion catalogue is not exceeded.
All swivelling parts must be able to move freely in all directions without obstruction. If using centring type rings ensure an extra hole is drilled in order to maximise bolt strength. Take the centre of gravity into account. Before lifting, ensure the shackle is correctly orientated in the direction of lifting.
Inspections and Repair
Inspection must be carried out by authorised persons who have been trained to current UK and European standards. A visual inspection before each use is necessary. The following points must be checked:
- Thread condition
- Swivelling system
- Unusual wear and/or corrosion
- Bending
- Presence of CE markings, traceability code and WLL markings
If any of these conditions are not met, further inspection is necessary. A full inspection must be performed annually. In some cases, frequent detailed investigations are required. Automotion Components can provide control sheets on request. All swivel lifting rings supplied by Wixroyd International Ltd can be returned once a year for a free analysis.
Due diligence has been taken in preparing these safety instructions. Automotion Components Ltd. can not be held legally responsible nor liable for any missing or incorrect information and the ensuing consequences.
Automotion Components Ltd. reserves the right, without prior notice to effect modifications and design changes to these products and associated documentation as part of a continuous program of product development.
